What should be paid attention to during the transportation, movement and installation of the pipe bending machine?

What should be paid attention to during the transportation, movement and installation of the pipe bending machine?

Pipe bending machines have been widely used in many industries, and the pipes of each industry have their own characteristics. For example, the pipe bending machine in the aerospace field usually needs high precision and high flexibility; the needs of the shipbuilding industry are special. Large output torque and ease of handling of large-size pipe fittings; automotive manufacturing requires exceptionally high production tempo and reliability and durability.

Pipe bending machines have been widely used in many industries, and the pipes of each industry have their own characteristics. For example, the pipe bending machine in the aerospace field usually needs high precision and high flexibility; the needs of the shipbuilding industry are special. Large output torque and ease of handling of large-size pipe fittings; automotive manufacturing requires exceptionally high production tempo and reliability and durability.


Before transporting, moving, and installing, you must carefully read the “Safety Precautions for Transportation, Movement, and Installation of the Machine”. Strictly implement the precautions. Most accidents are caused by human negligence and non-compliance with safety regulations. The safety precautions for transportation, movement and installation should at least be:


1. Before transporting, hoisting and moving the pipe bender, you must confirm the model, dimensions and total weight of the machine beforehand, and then select the cable buckle for the weight of the machine and the hanging buckle for the suspension bender, and choose to withstand Lifting equipment and moving equipment for machine weight;


2. The lifting of the bender must be carried out in accordance with the lifting diagram instructions;


3. The pipe bending machine must have sufficient space for lifting, moving and installation to avoid injury to workers and machines during operation;


4. Personnel not related to the operation shall not be in the work area to avoid injury.


Wonsten professional production, CNC pipe bending machine, automatic pipe bending machine and other equipment, the company abides by: "Quality first, customer first, integrity-based" business philosophy, sincerely welcome new and old customers to visit us, all employees will be dedicated You are provided with a full range of services.

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How to reduce the noise of semi-automatic hydraulic pipe bending machine?

How to reduce the noise of semi-automatic hydraulic pipe bending machine?

China's processing technology has sprouted from the Bronze Age and has gradually formed and developed. From the Yin Shang to the Spring and Autumn Period, there have been quite a variety of bronze tools in the bronze smelting industry, such as bronze knives, bronze gongs, bronze saws and so on. At the same time, there are unearthed cultural relics and Oracle records indicating that the bronze tools and living tools produced during this period were mostly machined or ground during the manufacturing process. China's smelting and casting technology is more than a thousand years earlier than Western Europe. Today, China's machine tool manufacturing has basically matured, especially on ordinary machine tools. Accurately speaking, the machine tool is the carrier of advanced manufacturing technology. The quality, update speed, strain capacity and efficiency of mechanical products depend to a large extent on the machine tool. So how can semi-automatic noise reduction? Taiwan and mechanical experts will answer you:

China's processing technology has sprouted from the Bronze Age and has gradually formed and developed. From the Yin Shang to the Spring and Autumn Period, there have been quite a variety of bronze tools in the bronze smelting industry, such as bronze knives, bronze gongs, bronze saws and so on. At the same time, there are unearthed cultural relics and Oracle records indicating that the bronze tools and living tools produced during this period were mostly machined or ground during the manufacturing process. China's smelting and casting technology is more than a thousand years earlier than Western Europe. Today, China's machine tool manufacturing has basically matured, especially on ordinary machine tools. Accurately speaking, the machine tool is the carrier of advanced manufacturing technology. The quality, update speed, strain capacity and efficiency of mechanical products depend to a large extent on the machine tool. So how can semi-automatic noise reduction? Taiwan and mechanical experts will answer you:


1. Record the reverberation time of the semi-automatic workshop and the noise value of each noise source. The longer the reverberation time, the more the sound is reflected in the workshop, the energy decay is slow, and the workshop with long reverberation time under the same sound source is more noisy than the workshop with short reverberation time.


2. The sound-absorbing material is selected as the basic structure of the sound-absorbing material. The noise enters the sound-absorbing cotton through the small hole of the perforated plate, and some of the sound is converted into heat energy by the vibration of the glass wool wire, and the other part is insulated by the outer steel plate to achieve the suction. The purpose of sharing.


3. Since the semi-automatic hydraulic pipe bending machine is isolated from the external workshop lighting after the implementation of the closed project, the enclosure needs to increase the lighting system. In order to maintain the lighting required for production and later semi-automatic hydraulic maintenance, the design illumination is above 500 lumens. The lighting system of the enclosure is individually wired and independent, easy to use and does not affect the original power supply system. In addition, in order to prevent sudden power outages in the workshop, an emergency lighting system should be installed in the enclosure.


4. After the production line is completely closed, many blind spots will be generated. Although the observation window is left on the closed wall, the visible range has been greatly reduced. Therefore, the installation line management system can monitor the production situation inside and outside the production line in real time, and detect abnormal situations in time.


Wonsten specializes in the production, CNC tube bending machine, automatic tube bending machine and other equipment, the company abides by: "quality first, customer first, integrity-based" business philosophy, sincerely welcome new and old customers to visit We will provide you with a full range of services.

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How to operate pipe bending machine to achieve shock absorption?

How to operate pipe bending machine to achieve shock absorption?

Some people can't tell the pipe bending machine and the arc bending machine. The pipe bending machine, the arc bending machine and the rod bending machine are all metal bending forming processing equipment, and the basic processes are the same. What is the difference between a pipe bending machine, a bending machine and a bending machine? The difference is that the products are different, the pipe bending machine tends to the pipe, the bending machine tends to be a solid bar, and the bending machine tends to be a profile. Therefore, when purchasing equipment, it is necessary to know what products are processed and what equipment they use. Today, our Taiwanese and mechanical experts come to tell you how to operate to achieve shock absorption?

Some people can't tell the pipe bending machine and the arc bending machine. The pipe bending machine, the arc bending machine and the rod bending machine are all metal bending forming processing equipment, and the basic processes are the same. What is the difference between a pipe bending machine, a bending machine and a bending machine? The difference is that the products are different, the pipe bending machine tends to the pipe, the bending machine tends to be a solid bar, and the bending machine tends to be a profile. Therefore, when purchasing equipment, it is necessary to know what products are processed and what equipment they use. Today, our Taiwanese and mechanical experts come to tell you how to operate to achieve shock absorption?


In the process of bending the pipe bender, some vibrations will inevitably occur. Although the vibration is relatively small, it will also affect the machining of the parts. Especially for the work with high precision of the bending pipe, the vibration will affect the accuracy of the pipe bending. Therefore, it is necessary to find a way to shock the bending machine. How does the bender achieve shock absorption? Match the bender to the appropriate shock absorber.


The function of the shock absorber is to effectively suppress the vibration during the running process, but the choice of the shock absorber is also very particular. If the shock absorber is too soft, the equipment will jump up and down, and the shock absorber is too hard will bring too much The resistance prevents the spring from working properly.


Therefore, when selecting a shock absorber, it is necessary to test the shock absorption effect of the product and select a product with good performance. Because the impulse is relatively large, the selected shock absorber should be able to carry at least such impulse, and the shock absorption effect should be more than 80%.


When the various components in the bender move relative to each other due to vibration, the piston in the shock absorber moves up and down, and the oil in the shock absorber chamber repeatedly flows from one chamber through different pores into the other chamber. At this time, the friction between the hole wall and the oil and the internal friction between the oil molecules form a damping force for the vibration, so that the vibration energy of the bending machine is converted into oil heat energy, which is then absorbed and released into the atmosphere by the shock absorber.


At the same time, dampers with dampers can be preferred to reduce the resonance generated at high speeds and protect the equipment and mold from damage. In addition, since it is to be used in a pipe bender, the natural frequency of the selected shock absorber itself is relatively low to meet the requirements of high-speed rotation of the bender.


Zhangjiagang City Taihe Machinery Manufacturing Co., Ltd. specializes in the production, CNC tube bending machine, hydraulic pipe bending machine, automatic equipment, etc. The company abides by the business philosophy of "Quality First, Customer Supreme, Honesty Based", sincerely welcome new and old customers. Visit us, all staff will be happy to provide you with a full range of services.

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Keep oil quality clean and extend the operating life of pipe bending machine

Keep oil quality clean and extend the operating life of pipe bending machine

Since the end of the 1980s in the rapid development of the industrial economy, the demand for infrastructure construction plants, equipment, and transportation facilities has increased dramatically. The demand for various metal tubes for bending machines is far from satisfactory, and the shape requirements of many metal tubes It has also become more and more complicated, which has led to the development of system design and development. It is in this context that it is gradually matured. Today, our Taiwanese and mechanical experts will tell you about how to keep the oil quality clean.

Since the end of the 1980s in the rapid development of the industrial economy, the demand for infrastructure construction plants, equipment, and transportation facilities has increased dramatically. The demand for various metal tubes for China pipe bending machines is far from satisfactory, and the shape requirements of many metal tubes It has also become more and more complicated, which has led to the development of system design and development. It is in this context that it is gradually matured. Today, our Taiwanese and mechanical experts will tell you about how to keep the oil quality clean.


There is such a rule in the maintenance law of the pipe bending machine. The hydraulic system of the equipment must be regularly drained and refueled. Since the maintenance of oil quality is very important for the operation of the whole system. What specific requirements have been put forward for this?


Regular discharge of water and sediment from the fuel tank is very important for removing impurities from the oil. At the same time, it is necessary to vent the oil in the entire hydraulic system at regular intervals in order to completely remove system impurities, oxidized hydraulic oil and other harmful substances. substance. After completion, the clean hydraulic pressure needs to be re-added to the system.


Since good hydraulic fluids contain a variety of additives, these additives prevent oil from deteriorating or block system parts, but after long-term use, no one can ensure its efficacy, and therefore need to be replaced regularly. In addition to draining and refueling, the timing replacement filter is one of the actions to keep the hydraulic pipe bender system clean in order to keep the system clean.


So how do we extend the operating life of the bender?


1. Do not place it in direct sunlight. Try to prevent the sun from exposing and causing the bender to deform and crack.

2, should try to adhere to the neat and clean surface of the tube bending machine, not to stick adhesive paper and other items on the table, not on the table surface, if there is dust, please use a wet towel with soapy water to scrub, do not use alcohol, Tianna water and other corrosive chemicals scrub the pipe bending machine.

3. In the operation of the pipe bending machine, if it is difficult to move the right and left right angle skateboards and the left and right feet to move dry, please clean the dust and debris in the track and apply the 4B-B pencil core on both sides of the sliding track and the sliding plate lower rail. Plan and slide to recover as smooth as new.

Zhangjiagang City Taihe Machinery Manufacturing Co., Ltd. specializes in the production, CNC tube bending machine, hydraulic pipe bending machine, automatic equipment, etc. The company abides by the business philosophy of "Quality First, Customer Supreme, Honesty Based", sincerely welcome new and old customers. Visit us, all staff will be happy to provide you with a full range of services.

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Experts tell you how to get the strength of China pipe bending machine?

Experts tell you how to get the strength of China pipe bending machine?

The definition of mechanism and machine comes from mechanical engineering, which belongs to the most basic concept in modern mechanical principle. The modern concept of Chinese machinery is mostly derived from the word "mechanical" in Japanese. The mechanical engineering of Japan defines the mechanical concept as follows: A machine is a combination of objects, and it is difficult to deform assuming that a force is applied to each part thereof. These objects must achieve mutual, single, defined movements. Transform the applied energy into the most useful form, or transform it into effective mechanical work. So where does the force come from and where did it go? What is going on with this process? Today, our Taiwanese and mechanical staff will give you a brief introduction on how to get the strength?

The definition of mechanism and machine comes from mechanical engineering, which belongs to the most basic concept in modern mechanical principle. The modern concept of Chinese machinery is mostly derived from the word "mechanical" in Japanese. The mechanical engineering of Japan defines the mechanical concept as follows: A machine is a combination of objects, and it is difficult to deform assuming that a force is applied to each part thereof. These objects must achieve mutual, single, defined movements. Transform the applied energy into the most useful form, or transform it into effective mechanical work. So where does the force come from and where did it go? What is going on with this process? Today, our Taiwanese and mechanical staff will give you a brief introduction on how to get the strength?

There are two main ways to measure the radius of a pipe bending machine:

1, a more scientific and accurate method: the use of the Pythagorean theorem, in fact, using the Pythagorean theorem can be accurately calculated. The process is also very simple. First measure the distance between the ends of the elbow, then assume a right-angled triangle, and finally apply the Pythagorean formula, so that it is easy to scientifically calculate the precise bend radius.

2, a more reliable and practical but not very precise method: first use the paper shell rounding and the radius of the curved tube to compare, repeatedly modify the size of the paper shell circle until the radius of the curved tube. The diameter of the paper shell circle is then measured by a measuring ruler and converted into the radius of the curved tube. Generally, the torque is obtained by the shifting mechanism, so that the ordinary motor can be competent unless the special pipe is now simple and cost-effective.

The torque and speed thus come out can be seen from the actual situation. The servo drive is mounted in an electrical control box, and a servo drive controls the AC servo motor on each rotatable machine shaft. For example, the feed axis, the corner axis, each servo drive can be checked by its own display to determine that it is valid. If the drive is not active or is overloaded, check the display of this drive and it will not display or signal an alarm. In this case, the machine will not work.

Suzhou Wonsten specializes in production, CNC tube bending machine, automatic equipment, etc. The company abides by the business philosophy of "Quality First, Customer Supreme, Honesty Based", sincerely welcome new and old customers to visit us. The staff will be happy to provide you with a full range of services.

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Why is the performance of the hydraulic pipe bending machine good? the reason is simple

Why is the performance of the hydraulic pipe bending machine good? the reason is simple

With the degree of scientific and technological skills and the production and processing requirements of the enterprise, our pipe processing machine tools have been more and more active, including the NC-type full-automatic pipe bending machine and the pipe cutting equipment. The fully active pipe cutting machine for active loading and unloading accepts high-speed servo drives for pipe end forming equipment shrinking machines, and realizes all controlled machining machines.

With the degree of scientific and technological skills and the production and processing requirements of the enterprise, our pipe bending machine tools have been more and more active, including the NC-type full-automatic pipe bending machine and the pipe cutting equipment. The fully active pipe cutting machine for active loading and unloading accepts high-speed servo drives for pipe end forming equipment shrinking machines, and realizes all controlled machining machines.


It is an all-steel welding mechanism, hydraulically driven, vibration to eliminate stress, high rigidity and good rigidity. The hydraulic pressure is made by receiving the main cylinder (secure on the wall plate) for downward shearing and nitrogen cylinder return, thus simplifying the hydraulic system and making the operation more stable.


The upper tool holder of the hydraulic pipe bending machine swings around a solid axis in the shearing process. Through the action of the lever, the fulcrum has a small force, which can improve the life of the cutting edge and the life of the rigid plate. The layout of the whole machine is compact and can be adjusted infinitely. The amount of stroke on the upper tool holder is greatly improved.


Suzhou Wonsten specializes in production, CNC tube bending machine, automatic equipment, etc. The company abides by the business philosophy of "Quality First, Customer Supreme, Honesty Based", sincerely welcome new and old customers to visit us. The staff will be happy to provide you with a full range of services.

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Intelligent product CNC tube bending machine is used to improve the quality of pipe processing

Intelligent product CNC tube bending machine is used to improve the quality of pipe processing

In the pipe processing machinery industry, our customers are first and foremost in the production and processing of pipes. In these enterprises, depending on the nature of the company and the way in which the products are produced and processed, our products to be processed are different, so In terms of equipment model selection, it is also necessary to customize and match the model according to the customer's specific requirements. Nowadays, the pace of intelligent machining of CNC pipe bending machine to the future market is accelerating. The future market trend is definitely the era of intelligent machine tools. In the field of pipe processing industry, how can we increase the number of processing and reduce the labor cost more efficiently? The development idea of the pipe bending machine enterprise. China's transition from a manufacturing power to a high-end industry to create a new power transition. It is necessary to go step by step to the high-end intelligent era according to the needs of the national conditions.

In the pipe processing machinery industry, our customers are first and foremost in the production and processing of pipes. In these enterprises, depending on the nature of the company and the way in which the products are produced and processed, our products to be processed are different, so In terms of equipment model selection, it is also necessary to customize and match the model according to the customer's specific requirements. Nowadays, the pace of intelligent machining of CNC pipe bending machine to the future market is accelerating. The future market trend is definitely the era of intelligent machine tools. In the field of pipe processing industry, how can we increase the number of processing and reduce the labor cost more efficiently? The development idea of the pipe bending machine enterprise. China's transition from a manufacturing power to a high-end industry to create a new power transition. It is necessary to go step by step to the high-end intelligent era according to the needs of the national conditions.

CNC machining pipe, pipe cutting machine, tube shrinking machine and other pipe processing machine tools are highly mechatronic products. They are suitable for processing many kinds of small batch parts, pipes with complicated structure and high precision requirements, profiles, Bending and cutting of materials such as profiled materials require frequent modification of parts, expensive parts that are not allowed to be scrapped, parts that require precision reproduction, urgently needed parts that require shortened production cycles, and parts that require 100% inspection. CNC metal circular sawing machine and CNC tube shrinking machine have attracted the attention of the world with its excellent flexible automation performance, excellent and stable precision, and agile and diversified functions. It has created a precedent for the development of mechanical products to mechatronics. . Therefore, numerical control technology has become a core technology in advanced manufacturing technology. The characteristics and application range of CNC machining tools make it an important equipment for the development of national economy and national defense.

In recent years, China's furniture and woodworking machinery industry has achieved rapid development, but in the field of high-end products, domestically produced equipment is still relatively lagging behind in terms of its variety, quality, reliability, delivery time and pre-sales and after-sales service. Huge market demand. At present, China is in the key historical period of transforming and upgrading furniture as a traditional industry with high-tech and advanced applicable technologies, and enhancing the competitiveness of China's furniture manufacturing industry with information technology. As a typical key technology for manufacturing and equipment informatization, It is of great significance to carry out the application research of high-end furniture and wood products processing equipment.

As a manufacturing country, China mainly relies on the comparative advantages of labor, price and resources, and the gap between its technological innovation and independent development is far. The manufacturing industry of machine tools such as pipe processing machine tools, pipe bending machines, automatic and automatic pipe cutting machines in China cannot be settled in the status quo. We should seize the opportunity to develop continuously, strive to develop our own advanced technology, and increase technological innovation and talents. Training, improve the comprehensive service capabilities of enterprises, and strive to shorten the gap with developed countries. Strive to realize the transformation of CNC machining machine products from low-end to high-end, from primary product processing to high-precision product manufacturing, and realize the transformation from manufacturing in China to creation in China, from manufacturing to manufacturing.

Equipment At present, China's CNC tube bending machine is in a large enterprise. In fact, some small and medium-sized enterprises cannot afford high-end bending machine products because of the high cost. Therefore, we must consider the cost and cost, and then according to the domestic market demand, the improvement can meet the needs of a large number of small and medium-sized enterprises, and then the high-end customization according to the market environment enables the upper and lower.

Suzhou Wonsten specializes in the production, CNC tube bending machine, hydraulic pipe bending machine, automatic equipment, etc. The company abides by the business philosophy of "Quality First, Customer Supreme, Honesty Based", sincerely welcome new and old customers. Visit us, all staff will be happy to provide you with a full range of services.

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What is the difference between a servo-driven pipe bending machine and a hydraulic tube bending machine?

What is the difference between a servo-driven pipe bending machine and a hydraulic tube bending machine?

With the development of science and technology, and the machine tool products of the pipe processing machinery industry, there has also been a leap forward in reform and renewal, which is due to the demand for pipe bending machine processing machinery and equipment industry in recent years. In recent years, with the progress and development of China's society, the development of many related supporting facilities in the machine tool industry such as pipe bending machine, pipe cutting machine, tube shrinking machine and other pipe processing equipment, in the face of many years of scientific and technological research and development innovation, bending Development of machine, automatic pipe bending machine and CNC pipe bending machine.

With the development of science and technology, and the machine tool products of the pipe processing machinery industry, there has also been a leap forward in reform and renewal, which is due to the demand for pipe bending machine processing machinery and equipment industry in recent years. In recent years, with the progress and development of China's society, the development of many related supporting facilities in the machine tool industry such as pipe bending machine, pipe cutting machine, tube shrinking machine and other pipe processing equipment, in the face of many years of scientific and technological research and development innovation, bending Development of machine, automatic pipe bending machine and CNC pipe bending machine.


However, it is now in the era of great changes and great development of China's CNC machine tool industry. Under the current economic situation, we will grasp the direction of the situation and give a detailed analysis of the impact of the CNC machine tool industry and the future development trend, whether it is for CNC machine tools in China. The long-term development of the industry is still a positive guiding role for the breakthrough of the CNC machine tool industry in specific work. Today, let's talk about the difference between servo drive automation and hydraulic system control pipe bender.


The use of a servo motor is not completely problem-free. If there is a problem, the trouble can be big. First of all, we have to cost the system under the pipe bending machine. It is best to choose several famous brands from abroad. Because of its high stability, our CNC pipe bending machine is aimed at For high-end products, products with high requirements for elbows. More attention should be paid to the error of the bend angle and the accuracy of the feed accuracy.


In response to this situation, in order to meet the requirements of different needs of customers, on the basis of the ordinary type, the improvement is specific, the curved elbow arm is bent at a certain angle, the servo motor is mounted on the plane of the bender, and the rail trolley is installed and clamped. The oil cylinder clamps the pipe and then uses the servo motor to push the pipe to bend. The name of the equipment is called automatic pipe bending machine.


The main market positioning of the pusher is to put it in a special customer base. In the face of the market share with the automatic pipe bender or manual, it accounts for less than 2% of the total market. In the face of such sales, perhaps Our market positioning is not clear enough, or because of its price relationship, many customers will invest in automatic pipe bending machines when making choices, or simply choose a rounding machine.


After the automatic numerical control market of the metal circular saw machine, can our cnc hydraulic pipe bending machine stand still like the past? In the next few years, there may not be much change, but the development of the CNC market is already a trend. In the future, the hydraulic pipe bender can not be buried by the market like the ordinary pipe cutter. This year, our company's hydraulic pipe bending machine sales are still the highest percentage of the company's total sales, and even accounted for more than half of the total sales. From a situation, our hydraulic equipment semi-automatic pipe bending machine series will be very important in the next few years. market expectation.


For the ordinary hydraulic pipe bending machine, the customer base is completely different from the customer group of the automatic pipe bending machine. One is for the high-end customer group, and the other is for the general majority market group. In the market, the concept of demand is different. In the customer group that chooses automatic machine tools, the price problem of fully automatic equipment is not considered. What is necessary is the quality of the products and the stability of the equipment performance, so we are in the concept of product manufacturing. The same is true for high-end machine tools. We only target high-end customer groups. In the same product field, we do not produce low-end products. The technological content of products differs depending on the groups they are involved in.

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Why is the arc of the induction pipe bending machine thinner? Experts tell you why

Why is the arc of the induction pipe bending machine thinner? Experts tell you why

Today, life is full of electrical appliances and machinery, and the pipe bending machine is a general term for a class of pipe processing machinery and equipment. The use of pipe bending machine equipment in industrial processing operations is still relatively common, and it is also a relatively important and important machine. The induction heat pipe bending machine performs the bending of the pipe as well as the bending of the sheet. In the case of pure bending, when the tube with the outer diameter D and the wall thickness t is bent by the action of the external moment M, the outer wall of the neutral layer is subjected to the tensile stress σ1, and the wall of the tube is thin; the inner tube of the neutral layer The wall is subjected to tensile stress σ1 and the tube wall becomes thick. Moreover, the shape of the cross section changes from a circular shape to an approximately elliptical shape due to the action of the combined forces F1 and F2. When the amount of deformation is excessively large, cracks may occur in the outer tube wall, and wrinkles may occur in the inner tube wall. So why is the arc of the induction heat pipe bending machine thinner? Experts tell you why:

Today, life is full of electrical appliances and machinery, and the pipe bending machine is a general term for a class of pipe processing machinery and equipment. The use of pipe bending machine equipment in industrial processing operations is still relatively common, and it is also a relatively important and important machine. The induction heat pipe bending machine performs the bending of the pipe as well as the bending of the sheet. In the case of pure bending, when the tube with the outer diameter D and the wall thickness t is bent by the action of the external moment M, the outer wall of the neutral layer is subjected to the tensile stress σ1, and the wall of the tube is thin; the inner tube of the neutral layer The wall is subjected to tensile stress σ1 and the tube wall becomes thick. Moreover, the shape of the cross section changes from a circular shape to an approximately elliptical shape due to the action of the combined forces F1 and F2. When the amount of deformation is excessively large, cracks may occur in the outer tube wall, and wrinkles may occur in the inner tube wall. So why is the arc of the induction heat pipe bending machine thinner? Experts tell you why:

The boost and push speeds are determined based on the actual conditions of the bend, matching it to the induction heat pipe bending machine speed. At the same time, it should be checked whether the advancement of the mandrel installation is appropriate, and the necessary adjustments should be made at the time of discomfort. Based on the external bending of the arc of the pipe, the reason should be carefully analyzed. Firstly, the pipe should have a good heat treatment condition. The weld of the seamed steel pipe should not be in the direction of the force of F1 and F2, that is, not clamped correctly. Mold and bending the wheel mold; after removing the factors of the pipe, check whether the pressure of the pressing die is too large and adjust the pressure to be appropriate.

For the newly used mandrel, check whether the diameter is too large. If the diameter is too large, it is necessary to carry out the necessary grinding, and ensure that the mandrel and the inner wall of the pipe are well lubricated to reduce the bending resistance and the friction between the inner wall of the pipe and the mandrel. At the same time, take appropriate measures to avoid machine shake and so on. For the inner side of the arc, the corresponding measures should be taken according to the wrinkle position. If the front cut point is wrinkled, the position of the mandrel should be adjusted forward so that the advancement of the mandrel is appropriate to achieve reasonable support of the pipe when the pipe is bent; After the cutting point is wrinkled, the anti-wrinkle block should be installed, and the anti-wrinkle block should be installed in the correct position. It can be well attached to the bending machine mold, and the pressure of the pressing mold (wheel) should be adjusted to make the pressure appropriate.

In order to maintain the efficiency of the induction heat pipe bending machine and the safety of the machine, an effective machine inspection and maintenance plan must be in place and implemented as required. The life expectancy of relays, solenoid valves or other electrical and mechanical components, the environmental conditions and the complete and thorough preventive maintenance plan. A part can be mistaken at any time due to wear or improper maintenance. Frequent inspections and a good preventive maintenance program can reduce the possibility of mistakes. Parts that are worn or cannot be repaired must be replaced immediately. The cleanliness of the environment around the machine makes any inspections and repairs easier. It is also important to keep the floor around the machine clean and free of debris.

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Experts tell you that the six characteristics of the computer control pipe bending machine you need to understand

Experts tell you that the six characteristics of the computer control pipe bending machine you need to understand

The application of tube bending machine is widely known and can be used in sheet metal, hardware products, steel structures, precision machinery, auto parts, glasses, jewelry, nameplates, advertising, handicrafts, electronics, toys, packaging and other industries. The tube bending machine uses a metal laser with a xenon lamp as an excitation source to output a high-energy-density laser beam, so that the area irradiated by the spot on the workpiece is partially melted and vaporized instantaneously, and the automatic cutting is realized by a computer controlled numerical control mechanical system moving the spot irradiation position. High-tech equipment integrating laser technology, numerical control technology and precision mechanical technology. But do you know the six characteristics of using a computer to control a pipe bending machine? Taiwan and mechanical experts tell you:

The application of tube bending machine is widely known and can be used in sheet metal, hardware products, steel structures, precision machinery, auto parts, glasses, jewelry, nameplates, advertising, handicrafts, electronics, toys, packaging and other industries. The tube bending machine uses a metal laser with a xenon lamp as an excitation source to output a high-energy-density laser beam, so that the area irradiated by the spot on the workpiece is partially melted and vaporized instantaneously, and the automatic cutting is realized by a computer controlled numerical control mechanical system moving the spot irradiation position. High-tech equipment integrating laser technology, numerical control technology and precision mechanical technology. But do you know the six characteristics of using a computer to control a pipe bending machine? Taiwan and mechanical experts tell you:

 1. The elbow head can be moved laterally along the guide rail. This is necessary after pipe and tube bending machine is adjusted to adjust the bending slot of the machine to the center line of the machine. This is simpler than adjusting the machine centerline with the guide rails and tailstock on the adjustment bed.

2. The trolley that completes the straight-line feeding movement (DBB) is pulled forward by the tube during the bending process of the tube. In this way, the "positive thrust" is removed, thereby eliminating the synchronization problem between the trolley and the bending speed, and removing the DC motor negative feedback system for increasing the "positive thrust", simplifying the electrical circuit. Since the positive thrust is advantageous for the bending of the pipe, especially when bending a pipe having a large diameter, a positive thrust is necessary. Thus, the VB bender adds a booster.

3. When bending, as the trolley acts as a load, it is pulled forward by the pipe. In order to improve the bending, the wall thickness of the curved portion of the pipe is prevented from being excessively thinned, the rebound is reduced, and the boosting device is added. When bent, the stamp not only compresses the tube, but is also urged forward by the thrust to form a side thrust that assists the bend.

4. The elbow arm and the bending main shaft are integrated, the curved bending mold shaft can be replaced, and the clamping mold moves up and down. This not only has a reasonable structure, but also increases the mechanical part strength, and the structure is simple, so that the electric circuit is also simplified.

5. When feeding the last bend, the car may collide with the die. At this time, the “interference zone” function can be used, that is, the die is returned → the car continues to feed → the bend arm returns → the space corner (POB) → the clamp Clamping → The chuck is loosened, the trolley exits the interference zone → the stamper is pressed → the tube is bent. In this way, the curved pipe not only avoids the collision of the trolley with the stamper, but also ensures the smooth completion of the last bend, and can reduce the clamping loss of the material head and reduce the production cost.

6. The bed is welded and simple and compact.

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CNC Hydraulic Pipe Bender System Oil Discharge and Refueling Instructions

The development process of the pipe bending machine in China has gone through several stages: the first stage mechanical structure, which began to produce the pipe bending machine in China in the 1950s and 1960s, but it was driven by a cam or a large gear transmission. The block mold, in order to achieve the bending process of the sheet, it is conceivable that the machine is low in efficiency, high in noise, and the bending force generated is greatly limited. Even so, this kind of manufacturing and use in China continues a lot. Year; the application of the second-stage hydraulic technology, in the early 1980s, with the gradual opening of China, foreign advanced manufacturing methods began to be introduced into China, and hydraulic technology was also applied.

The development process of the pipe bending machine in China has gone through several stages: the first stage mechanical structure, which began to produce the pipe bending machine in China in the 1950s and 1960s, but it was driven by a cam or a large gear transmission. The block mold, in order to achieve the bending process of the sheet, it is conceivable that the machine is low in efficiency, high in noise, and the bending force generated is greatly limited. Even so, this kind of manufacturing and use in China continues a lot. Year; the application of the second-stage hydraulic technology, in the early 1980s, with the gradual opening of China, foreign advanced manufacturing methods began to be introduced into China, and hydraulic technology was also applied.

Regular discharge of water and sediment from the tank is critical to removing impurities from the oil. At the same time, the oil in the entire hydraulic system must be vented periodically to completely remove system impurities, oxidized hydraulic fluid and other harmful effects. substance. Once completed, the clean hydraulic pressure needs to be re-added to the system.

Because good hydraulic fluids contain a variety of additives that prevent oil from damaging or clogging system parts, after a long period of use, no one can guarantee its effectiveness, so it needs to be replaced regularly. In addition to draining and refueling, regular filter changes are also one of the measures to keep the hydraulic bender system clean in order to keep the system clean.

The main power is powered by the hydraulic system, so we have to introduce what the hydraulic system has. An oil circuit control board, also called oil circuit board, four or five sets of solenoid valves, each group of solenoid valves are controlled by an action unit. Generally, the four groups of clamping, core pulling, auxiliary pushing and bending are included. Because each part of the action is independent, a separate solenoid valve control is required. A set of pressure-retaining valves: The pressure-retaining valve is used for clamping. Because the pipe is bent, it will be subjected to expansion force. If there is no pressure-keeping valve to keep the oil pressure stable, the clamping will not be clamped, and the pipe will appear. Wrinkle deformation and so on.

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CNC tube bending machine programming method and installation precautions

CNC tube bending machine is mainly used for electric power construction, public railway construction, boiler laying and repairing of boilers, bridges, ships, furniture, decoration, etc. It has many advantages such as multi-function, reasonable structure, simple operation, convenient movement and quick installation. In addition to the bending function, the machine can also use the oil cylinder as a hydraulic jack. Compared with the numerical control bending equipment, it has the characteristics of low price and convenient use. It occupies the leading position in the domestic tube bending machine market, and the CNC bending machine The programming is as follows:

CNC tube bending machine is mainly used for electric power construction, public railway construction, boiler laying and repairing of boilers, bridges, ships, furniture, decoration, etc. It has many advantages such as multi-function, reasonable structure, simple operation, convenient movement and quick installation. In addition to the bending function, the machine can also use the oil cylinder as a hydraulic jack. Compared with the numerical control bending equipment, it has the characteristics of low price and convenient use. It occupies the leading position in the domestic tube bending machine market, and the CNC bending machine The programming is as follows:

(1) Enter the angle to be bent + the angle of rotation of the pipe space directly on the display control panel.

(2) Enter the angle directly on the display.

(3) Directly dial the number key.

Before transporting, hoisting and moving, the CNC pipe bending machine must confirm the model, dimensions and total weight of the machine in advance, and then select the cable rope for the weight of the machine, the lifting ring buckle for the hanging pipe bending machine, and choose to withstand the machine. Weight lifting equipment and moving equipment! The lifting of the CNC bending machine must be carried out in accordance with the instructions of the lifting instructions.

CNC tube bending machine can easily and quickly bend and process. These key points are widely used in aviation, aerospace, automotive, petrochemical, shipbuilding, nuclear power and other fields. The conduit and pipe fittings processed by CNC pipe bending machine are used as the conveying path of gas and liquid. .

The catheter machined by the CNC tube bending machine is like the blood vessels of the human body in various equipments. Therefore, the catheter is also the most important part on modern large aircraft, military aircraft, special aircraft and aircraft. It transports various media to the engine and landing gear. Other parts, to meet the various functional requirements of aircraft fuel, hydraulic, environmental control and other systems.

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