News #pipe bending machine

1. Repair and protection of CNC Pipe Bending Machine.
Every week, dirt and dirt within the machine ought to be sorted out. All electrical cupboards ought to be dustproof and dustproof.
The guideways ought to be frequently tidied, dirt and alternative dust removal, rack to usually scrub, add sleek oil, to confirm sleek and no dust.
Often scrutinize the straightness of the track and also the straightness of the machine, and notice that it's abnormal to shield and right in time.
2, gas path repair and protection.
(1) protection of gas path system
Often check the air system, found that air escape and components which will not be used properly ought to be restricted in time to confirm that the air duct dredging.
Dust and sundries ought to be clean to avoid premature aging of gas path.
(2) protection of pressure reducing valve. learning the pressure reducer, gauge to the desired pressure, learning method ought to create the pressure from little to giant, to confirm that the pressure reducer are often connected learning. If no learning or gas leaks from the regulator, new pressure reducers should get replaced. The components of self folding gas reductor can cause instrumentation injury and even serious bodily injury.
(3) repair of cutting torch for cutting torch.
The cutting torch is created by skilled manufacturer. The cutting torch is employed for an extended time, the waterproofing surface is broken, and also the waterproofing isn't strict with the cutting nozzle. It should be corrected by special tools.
The torch conjointly uses the quality fast cutting nozzle created by the skilled manufacturer. The new cutting nozzle should be checked to be qualified before it are often used.
The North Carolina pipe bending machine is contaminated by cutting nozzle. Special tools square measure wont to organize and heat the flame holes and to chop O channels.
(4) Temper shunning Device is a very important part to confirm safety. in keeping with the wants of the protection part, it's tabu to destroy the temper shunning Device in private. Therefore, the temper avoider when long use of gas resistance, to confirm that the gas flow demand or escape, should get replaced by professionals.

Hydraulic pipe bending machine may be a new elbow tool with elbow operate and lifting operate. Before shopping for the machine, the overall merchants can hesitate to decide on the oil of pipe bender and the way a lot of oil the pipe bender desires. currently hear Suzhou Wonsten (one of China pipe bending machine manufacturers) Engineer's introduction, as follows:
What quite oil will the pipe bending machine need? additionally to the pipe bending operate, the pipe bending machine may be used as a separate hydraulic lifting machine to get rid of the pipe bending elements (cylinders). General pipe cutting machines area unit used (the Great Wall Puli metric linear unit - forty six motor oil).
How a lot of oil does one want for the pipe bending machine? As for a way much you wish, betting on the dimensions of the machine you get, the oil you wish varies from size to size.

Suzhou Wonsten丨China pipe bending machine manufacturer

China single head hydraulic cnc automatic pipe bending machine are currently usually utilized in engineering style code and analysis code. once planning and analyzing complicated product, because the range of components will increase, information explosion can occur, creating the analysis code take too long to calculate the results. Applying a virtual example needs an over-sized engineering information management system code to make sure that the massive amounts of knowledge generated within the style and analysis are passed quickly, with efficiency, and accurately across the look and analysis code.
However, because of the complicated information model of engineering direction, various information varieties, and high interactivity necessities, there's no mature engineering direction system code. to create AN enterprise-level virtual example application system, you would like to get an over-sized range of engineering style, analysis code and high-end graphics engineering stations for system style, coaching designers, some special code conjointly must be written by enterprises and code developers, therefore it takes tons of your time And funding. a corporation while not sturdy economic strength and human resources cannot establish a virtual example application system at the total machine level. Of course, with the continual advancement of science and technology and also the efforts of kinsfolk, the on top of difficulties is overcome.
Virtual prototyping technology will improve the look quality of CNC bending instrumentation, scale back style price, and shorten the time to plug. However, the rationale why it's not been wide utilized in producing enterprises is that it's restricted by the subsequent factors: engineering style code and analysis usually utilized in the continent. the most style and analysis objects of the code are elements, and also the engineering style code and analysis code for system optimization ar comparatively few and also the functions aren't sturdy.

When victimization air as operating gas, the pressure demand of CNC pipe bender is as follows: generally, once the operating pressure is not up to the pressure price needed by the instrumentation, the air flow input by the compressor is smaller than the prescribed price, then the rate of plasma arc ejection are weakened, and therefore cannot type high energy and high. The speed of plasma arc, leading to poor quality of the incision, pass, incision neoplasm development. From the purpose of read of the compressor, the most reason for the skimpy atmospheric pressure lies within the skimpy input air. additionally, the piston is also that the pressure of the air management valve of the pipe bender is simply too low, there's oil within the coil valve, and therefore the airway isn't sleek. counsel that users understand their own process needs, as well as cutting material, cutting thickness and cutting time, through the above-named factors comprehensive choice of appropriate compressor, once the compressor cannot meet the cutting needs, we are able to clearly see from the compressor output pressure display; additionally, before use, check the input gas. Pressure ought to check whether or not the adjustment of the air filtration pressure reducing valve is correct, and whether or not the gauge pressure will meet the cutting needs. Otherwise, the filter pressure reducing valve ought to be maintained daily to confirm that the air is dry and freed from grease. blessings and drawbacks of underwater plasma cutting will eliminate the noise generated by cutting, dust, harmful gases and arc pollution, effectively improve the work surroundings. With the event of high power plasma cutting technology, the cutting thickness has exceeded fifteen millimetre, that widens the cutting vary of CNC plasma pipe bender. CNC pipe bending machine plasma cutting: CNC plasma arc cutting could be a CNC pipe bending machine victimisation the warmth of extreme temperature plasma arc to soften (and evaporate) the metal a part of the piece of work incision, and by high-speed plasma momentum to eliminate the liquified metal to make a cutting methodology.
CNC plasma cutting compressor select CNC hydraulic pipe bending machine cutting speed and cutting vary square measure improved than flame cutting, let alone the maturity of CNC plasma pipe bender technology in recent years, the market additionally has additional and additional users select plasma cutting mode, compared with ancient cutting mode. See, numerical management plasma pipe bender has the benefits of high potency, high exactness and stability, particularly appropriate for production and process and high exactness cutting needs. additionally, from the price purpose of read, because of the removal of cutting gas prices, the relative value of numerical management plasma pipe bender is additional economical, particularly for mass process. the assembly value management are additional obvious.

The choice of programming language The management program of the CNC tube bender severally developed by the laboratory is written in a very language. it's a visible platform-based program development tool developed on the idea of early language. visual image may be a thanks to develop a graphical interface. Users not have to be compelled to write a great deal of code to explain the looks of the interface. Instead, simply drag and drop the visually planned objects directly onto the screen in a very visual programming setting. this can be the foremost notable feature. Users cannot solely write a range of applications, however conjointly insert spreadsheets, data processing software package, etc. directly into them. The computer code of the pipe bending machine should initial have an easy and convenient human-computer interaction interface, and show numerous things to be tested and knowledge to be ascertained on the interface. Secondly, it's necessary to finish the communication between the commercial pc and every management unit, that is, the commercial management machine sporadically releases the information acquisition commands to every management unit and reads the information of every management unit. This perform is principally for {the knowledge|the info|the information} acquisition card; produce a info and store the varied collected data for calculation, analysis and preservation. additionally, it supports dynamic knowledge exchange libraries, dynamic link libraries, object linking and embedding, and technology. Dynamic knowledge allows applications to ascertain dynamic electronic communication with different applications, and dynamic link libraries make programs easy to call languages and assembly languages. Or functions, object linking associate degreed embedding techniques enable different numerous based mostly applications to be joined or embedded as associate degree object into an application and manipulated. At a similar time, its event-driven programming mechanism makes the program style simple, intuitive to scan, realizes the human-computer interaction between the user and also the machine, provides operation and show device standing data, and is incredibly convenient to use. additionally, the system has sturdy management capabilities. With knowledge controls and management windows, you'll directly produce or manipulate a formatted info and supply powerful knowledge storage and retrieval capabilities. These characteristics of the language build the look flow of the CNC tube bending machine system software package straightforward and clear, numerous functions area unit convenient to implement, and also the development cycle is brief, that the CNC tube bending machine system software package is written in language.

1) Check the realm round the operating place of China hydraulic semiautomatic pipe bending machine to get rid of any rubble that interferes with work and traffic. There should be no oil on the bottom to avoid slithering. The stack of work-pieces ought to be neat and tidy to forestall collapse and injury.
2). Check if the protecting device on the hydraulic CNC pipe bending machine is in condition. If it's not put in, it's not allowed to drive. The intermediate frequency bender ought to have smart grounding and electrical insulation, and therefore the voltage ought to be stable.
3). Check the lubrication space. once the oil is brief and oil-free, the oil ought to be else.
4). once the empty automobile is running, check whether or not the mechanical operation is traditional, and whether or not the controller is sensitive and straightforward to use. when everything is ok, work again.
5). once 2 individuals work an equivalent time, they have to join forces closely and coordinate. someone ought to be allotted to work the switch. it's not allowed to speak to people throughout operation to forestall malfunction.
6) The operator should not leave the machine once the machine is started.
7). throughout operation, nobody is allowed close to the bend vary of the pipe, and a protecting warning call is about. Stabilize the tube to forestall it from being scraped by the pry bar. The operator will solely stand on the skin.
8). Correct the tube to listen to the protection of the encircling space. Use the steamed buns 1st to immerse within the water; for a number of minutes, forestall the handle from being wounded. don't wear gloves once knock.
9). once hot bending and correcting the tube, the face ought to avoid the nozzle to forestall the recent sand from being hurt once the tube is vibrated. once filling the yellow sand, the pipe ought to be fixed to forestall marketing. There ought to be no oil within the pipe, and dry yellow sand ought to be used.
10). once fastening the pipe into the rack and untie the lead wire, it ought to be soft to forestall squeeze and crushing. Handling pipes ought to listen to pedestrians to forestall individuals from being hurt.
11). once exploitation the gas, 1st open the chamber door, come off the accumulated gas and so ignite.

The establishment and management of all key setting parameters of cnc automatic hydraulic pipe bending machine, controlled by CNC (clamping, die pressing, mandrel, CLR), fixed or variable radius bending. Increased capacity to 200%% thanks to the VGP3D generated by the advanced work cycle.
    Real-time, automatic simulation of a piece while it's programming. Component feasibility checks and generates the most appropriate duty cycle (time and cost), highlights possible collision risks, and automatically selects the most efficient avoidance route. By simply entering the component bending coordinates, the complete NC program is a graphical simulation. Particularly suitable for straight bending between them, ELECT XL is mainly used in construction machinery, industrial vehicles, and in branches such as railways, shipbuilding, automobiles, motorcycles, hydraulic pipes. The material of the elbow is mainly stainless steel, aluminum tube, copper tube, iron tube. From the equipment, there are manual bends and sluggish bends (hydraulic). Thin-walled elbows with small diameters (below 19) may be implemented on manual pipe benders. The special pipe fittings for the medium pipe diameter (20-50) are mainly equipped with hydraulic and medium frequency pipe bending machines.
    The large pipe diameter (50---90) pipe bending machine was originally the first if the car intake, exhaust gas is trivial. Large pipe diameter (more than 100), the first for large trucks, pipelines and pipes for extraordinary needs.

Metal processing plants that use China pipe bender currently face some complex problems, and the high cost of raw materials makes each piece of blank a must. The quick response and the willingness to change the operation mode of the bending forming section to meet the current needs of the sheet metal processing plant can reduce the preparation time.
This results in greater production capacity and reduced scrap rates. Developing and implementing well-designed Sops, making better use of storage and inventory systems, leveraging machine functionality and leveraging human resources are ways to help bend molding shops increase efficiency and productivity. The CNC pipe bending machine is mainly composed of three parts: mechanical part, hydraulic system and PLC control system. The mechanical part mainly consists of a pipe clamping device, a bending pipe transmission device, a boosting device, a bed body and a bending pipe mold. The working principle of the elbow is as shown in the figure: the elbow mold is fixed on the main shaft and rotates with the main shaft. The tube is fixed on the clamping groove of the fan-shaped elbow mold by the clamping mold, and the movable auxiliary guiding material is controlled by the sliding groove. Attached to the outside of the bend of the tube blank, when the bend mold is rotated by an angle.
The tube is wound around the circumference of the bending die, and the angle of rotation of the bending die is the bending angle. The three-dimensional multi-bend of the same radius realized on one pipe member mainly has three major actions: linear feeding, space rotating pipe and bending pipe.

The difference and difficulty between this system and traditional single head hydraulic pipe bending machine is that the system can meet the needs of different condensers with bending radius R50, R60 and R70 respectively. Second, when all the bending parts at one end are formed automatically, the bending parts at the other end can be bent automatically by turning the head, and the condenser products with both ends bent can be removed from the bending roll. The main purpose of U-turn is to reduce the radius of curvature that has been bent with bending action. Three, we can bend different angles according to the different requirements of each bending part.

By adjusting the center distance between roller 1 and roller 2 and replacing the roller connecting plate, it is possible to meet the needs of different condensers with bending radius of RS0, R60 and R70 respectively. The open roller is also allowed to turn and bend, and the condenser product at both ends is bent out of the bending roll. In order to bend different angles according to the different requirements of each bending part, we adopt the combined limit mechanism which has been successfully developed in the process of long-distance positioning, and meet the requirements of bending different angles according to the different bending parts.

In order to improve the reliability of the system, we adopt a closed-loop control method with a terminal position sensor for all actions. Compressed air is used in all power parts and the cylinder is used as the action actuator. The double electric control reversing valve controls the movement of the cylinder, so that each action has a memory function. The main control part adopts high-performance programmable logic controller. In the design of control program and control circuit, all kinds of complex situations in the process of equipment adjustment and operation are fully considered. Whenever power failure or gas failure occurs, the program state is remembered by the holding counter and the holding status register. When the program is called and the gas supply is restored, the operation can be resumed. Caller instantaneous dual-electronic control reversing valve maintains the state of gas path before power cut and gas cut, and starts the next state transition condition until the corresponding action reaches the end of stroke and the position sensor has signal, then carries on the corresponding follow-up action, so as to avoid waste products due to power cut and gas cut. In order to meet the needs of different products, corresponding control programs are designed for different types of main condenser parts. When replacing condenser parts, the corresponding control program can only be switched by using a selector switch.

Most of China pipe bending machine manufacturers are settled within the middle of the economic chain for a protracted time. The front-end R&D and back-end sales can play a decisive role in dominant the complete chain, whereas the intermediate producing links ar in a very passively controlled position. this can be conjointly one in all the drawbacks of introducing technology.
For example, within the go, there's an aphorism of “Golden Corner grass Grass Tummy”. within the producing trade, the technology analysis and development finish of the economic chain head is that the most powerful and profitable a part of the economic chain; the second is that the tail of the economic chain. Sales and after-sales service; the last is that the process and producing position within the middle section, the management is that the weakest, and also the adventitious price is that the lowest, and most of China's enterprises are settled within the most embarrassing position.
China's little automatic pipe bending machine makers are varied, that has caused the matter of poor analysis strength. The technology or patents researched in universities are tough to be accepted by little enterprise makers due to their value, that ends up in our automatic bending. The tube machine technology has stagnated, creating our product additional and additional out of the particular higher needs. Of course, little businesses don't desire to relinquish up the technology analysis and development facet. However, below sure objective factors, it's tough to urge this a part of the profit.
Sales and after-sales service are the foremost intense competition for little businesses. With the event of technology, sales channels have begun to extend, like e-commerce technology. the web may be a excellent information tool. The search site's bidding and improvement target the competition of assorted SMEs. Its main advantages are small investment and large returns. But such resources are limited.
Processing and manufacturing For small enterprises with CNC automatic pipe bending machines, the main technical and quality gaps are not large, and in the end they often evolve into price wars. Of course, these manufacturers are not willing to see. In summary, if you want to get core competitiveness, you can't give up the R&D innovation.

Fully automatic CNC pipe bending machine series standard models have one-layer mold and multi-layer mold two categories: one-layer mold model has a total of 7-axis servo motor control. They are: Y-axis feed pipe, angle B-axis, C-axis bending pipe, U-axis clamping die, U1-axis guide die, V1-axis guide die auxiliary thrust, V-axis mandrel. There are 9-11 axis servo motor control for the multi-storey mold. They are: feed Y axis, transfer B axis, bending C axis, head horizontal displacement X axis, head up and down displacement Z axis, clamping U axis, guide U1 axis, auxiliary thrust V1 axis, mandrel V axis. It can amplify the tenth axis and the eleventh axis; the guiding mold moves the Z1 axis and the pipe clamp to grab the G axis.

Selection of solenoid valves for pipe bender
1. The fluid in the applicability pipeline must be consistent with the medium calibrated in the series of solenoid valves selected. The temperature of the fluid must be smaller than the calibration temperature of the solenoid valve. Solenoid valve allows liquid viscosity generally below 20CST, greater than 20CST should be noted. When the working pressure difference is less than 0.04 MPa, the direct-acting and step-by-step direct-acting type such as ZS, W, ZQDF, ZCM series should be selected; when the minimum working pressure difference is greater than 0.04 MPa, the pilot (differential pressure) solenoid valve can be selected; the maximum working pressure difference should be less than the maximum demarcation pressure of solenoid valve; generally solenoid valves are unidirectional, because of This should pay attention to whether there is a reverse pressure difference, if there is a check valve installed. When the fluid cleanliness is not high, the filter should be installed in front of the solenoid valve. Generally, the solenoid valve requires a good cleanliness of the medium. Pay attention to the flow aperture and nozzle aperture; solenoid valve is generally only controlled by two switches; conditions permit the installation of bypass pipe for easy maintenance; water hammer phenomenon to customize the opening and closing time of solenoid valve adjustment. Attention should be paid to the influence of ambient temperature on the solenoid valve power supply current and power consumption should be selected according to the output capacity, power supply voltage is generally allowed to be around + 10%, it must be noted that AC starting VAs higher.
2. Reliable pipe bender solenoid valve is divided into normally closed and normally open two kinds; generally choose normally closed type, power on, power off and close; but in a very short time to choose normally open type when the opening time is very long. Life test, factories generally belong to type test items, to be exact, there is no professional standards for solenoid valves in China, so choose solenoid valve manufacturers carefully. Action time is very short, when frequency is high, generally choose direct acting type, large diameter selects fast series.
3. The safety of the general solenoid valve is not waterproof, when conditions do not permit, please choose waterproof type, factory can be customized. The maximum nominal pressure of solenoid valve must exceed the maximum pressure in the pipeline, otherwise the service life will be shortened or other accidents will occur. All stainless steel type should be used for corrosive liquids, and plastic king (SLF) solenoid valve should be used for strong corrosive liquids. Explosion-proof products must be selected for explosive environment. 4. Economy has a lot of solenoid valves can be used in general, but on the basis of meeting the above three points should choose the most economical products.